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Always use Polaris-recommended spark plugs. The reverse override button is also the MODE button. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement.

Drain and properly dispose of transmission oil. Radiator Coolant To ensure that the coolant maintains its ability to protect the engine, Polaris recommends polrais you drain the system completely every two years and add a fresh mixture of antifreeze and water.

Wear protective riding gear. Avoid operating in water deeper than the bottom of the footrests. Don’t have an account? Polaris Products Chain Lube, Aerosol 6. Using an oil filter wrench, turn the filter 1 counterclockwise and remove. Apply the brakes gradually.

O-ring and seal grooves are thoroughly cleaned of all residue, or piston may bind in bore. When requesting warranty service you must present your copy of the Warranty Registration form to the polagis.

If it’s unavoidable, travel slowly, balance your weight carefully and avoid sudden movements. SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Remove snap ring A and slowly Remove driven clutch from the transmission input shaft. There are exceptions in the steering, suspension, and engine areas.


Install snap ring into groove. Spin the bearing, if the bearing does not spin smoothly replace as needed. Do not touch hot exhaust system components. Respect the environment in which you ride. Improper procedure could cause loss of control or overturn. Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page Spacer Washers Spider Torque: Battery Installation Battery Battery Installation Using a poaris battery that has not been fully charged can damage the battery and result in a shorter life.

Owner’s Manuals | Polaris

See your Polaris dealer. Battery charge can be maintained by using a Polaris Battery Tender charger or by charging about once a month to make up for normal self-discharge. The handlebar brake is also hydraulic. Never operate a Quadricycle without proper instruction. This allows fuel to flow in Main Main Main This manual also for: Always install Polaris- approved or equivalent accessories designed for ATV use.

Follow the inspection and maintenance procedures outlined in this manual. Read and follow the instructions on each decal carefully. Do not use a Carburetor Cleaning pliers to remove the seat or permanent damage may occur. Allow it to idle for 30 seconds.


Polaris Sportsman 500 HO Owner’s Manual

To check the oil level: A passenger should always be seated in the sporstman seat with both feet on the footrests and both To clear codes manually, disconnect the positive battery lead for 20 seconds. Be sure the storage area is well ventilated. Visually inspect each cam lobe for wear, chafing or Apply engine oil to release lever shaft.

Rocker Shaft Oil Clearance: Follow the adjustment procedures maual, or see your Polaris dealer for service. Activate the right signal before a right turn. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations.

Tire Tread Depth Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical com- ponent operations.

Polaris Sportsman Manual | eBay

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Do not use tap water, which may contain minerals that reduce battery life. No single action on your part is as important as following the procedures for a proper break-in. Browse Related Browse Related. Remove cotter pin A.

Apply grease to extension cap and threads of puller bolt to NOTE: